汽(qi)车(che)门窗(chuang)玻(bo)璃(li)不但(dan)要保证(zheng)驾(jia)驶员有足够的(de)(de)视角,以(yi)安全驾(jia)驶和行车(che);同时,为(wei)满足乘坐舒(shu)适的(de)(de)需要,玻(bo)璃(li)的(de)(de)位置(zhi)经(jing)常需要调整(zheng),因而玻(bo)璃(li)调整(zheng)的(de)(de)范围与操(cao)纵的(de)(de)灵活方便(bian)就成(cheng)为(wei)重(zhong)要的(de)(de)性(xing)能指标。保证(zheng)汽(qi)车(che)玻(bo)璃(li)灵活调整(zheng)的(de)(de)机构就是玻(bo)璃(li)升降器,它(ta)亦是汽(qi)车(che)安全和舒(shu)适性(xing)的(de)(de)一个(ge)重(zhong)要部件。
2.1汽车玻璃升降器结(jie)构及特点
我国(guo)于(yu)1981年(nian)推行了(le)JB2882-81《载重(zhong)汽(qi)车用(yong)(yong)(yong)玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi)技(ji)术(shu)条件(jian)8标(biao)(biao)准(zhun)(zhun)(zhun),在此(ci)标(biao)(biao)准(zhun)(zhun)(zhun)的基础(chu)上(shang),根据(ju)我国(guo)汽(qi)车玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi)的制造使用(yong)(yong)(yong)及检测(ce)情(qing)况,并参照国(guo)际上(shang)有(you)关的先进(jin)技(ji)术(shu)指标(biao)(biao)及数据(ju),修(xiu)改制定了(le)汽(qi)车行业标(biao)(biao)准(zhun)(zhun)(zhun)QC/T29026-91《汽(qi)车用(yong)(yong)(yong)玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi)试(shi)(shi)验方(fang)法(fa)》和(he)QCT29027-91(汽(qi)车用(yong)(yong)(yong)玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi)技(ji)术(shu)条件(jian)》,并于(yu)1991年(nian)颁(ban)布实施,该标(biao)(biao)准(zhun)(zhun)(zhun)对于(yu)汽(qi)车玻(bo)璃(li)(li)开(kai)降器(qi)(qi)(qi)(qi)的基本技(ji)术(shu)性能及测(ce)试(shi)(shi)方(fang)法(fa)作了(le)明确(que)的规定。由于(yu)目前我国(guo)大量使用(yong)(yong)(yong)的主(zhu)要为臂式玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi),其它类(lei)型特别是柔式玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi)尚(shang)缺乏(fa)有(you)关的技(ji)术(shu)资料和(he)技(ji)术(shu)数据(ju),故(gu)上(shang)述标(biao)(biao)准(zhun)(zhun)(zhun)仅(jin)适用(yong)(yong)(yong)于(yu)臂式玻(bo)璃(li)(li)开(kai)降器(qi)(qi)(qi)(qi),其它类(lei)型玻(bo)璃(li)(li)升(sheng)(sheng)降器(qi)(qi)(qi)(qi)亦可參(can)照执行。
由于臂(bei)式(shi)(shi)(shi)玻璃升(sheng)(sheng)降(jiang)器(qi)(qi)制造工艺(yi)相对简单,成(cheng)本低,目(mu)(mu)前(qian)我国80%左右的(de)汽车玻璃升(sheng)(sheng)降(jiang)器(qi)(qi)采(cai)用臂(bei)式(shi)(shi)(shi)玻璃升(sheng)(sheng)降(jiang)器(qi)(qi)。而柔(rou)式(shi)(shi)(shi)玻璃升(sheng)(sheng)降(jiang)器(qi)(qi)从平稳性、运动(dong)阻(zu)力(li)来说大(da)大(da)优于前(qian)者结构更紧(jin)凑,且(qie)安(an)装和布置都较为方便,但目(mu)(mu)前(qian)我国关于柔(rou)式(shi)(shi)(shi)升(sheng)(sheng)降(jiang)器(qi)(qi)尚无正式(shi)(shi)(shi)的(de)国家标准。
软轴式玻璃升(sheng)(sheng)降(jiang)(jiang)器(qi)(qi)在世界各(ge)种中(zhong)高档车(che)(che)辆特(te)别是轿(jiao)车(che)(che)上已(yi)被大量(liang)采(cai)用,是一(yi)种比较先进的玻璃升(sheng)(sheng)降(jiang)(jiang)器(qi)(qi)。近年来(lai)国(guo)内的引(yin)进汽车(che)(che)产品(pin),如重汽斯泰(tai)尔、北京(jing)切诺基和南(nan)京(jing)依维柯等(deng)均采(cai)用这种开(kai)降(jiang)(jiang)器(qi)(qi),目前(qian)已(yi)在国(guo)内一(yi)些汽配厂(chang)如北京(jing)汽车(che)(che)玻璃升(sheng)(sheng)降(jiang)(jiang)器(qi)(qi)厂(chang)、南(nan)汽随车(che)(che)工(gong)具厂(chang)、四川汽车(che)(che)厂(chang)附(fu)件厂(chang)等(deng)完(wan)成了有关软(ruan)轴(zhou)式玻璃升(sheng)(sheng)降(jiang)(jiang)器(qi)(qi)的生产工(gong)艺的技术(shu)开(kai)发(引(yin)进),可提供国(guo)产化产品(pin),随着其批量(liang)化生产水平的提高,亦可用于替代臂式玻璃升(sheng)(sheng)降(jiang)(jiang)器(qi)(qi)。
由于汽车结(jie)构布局设计、制(zhi)造成(cheng)本(ben)、制(zhi)造技术的(de)要(yao)求,手动(dong)推拉式(shi)(shi)的(de)车窗调整机(ji)构仍(reng)为许(xu)多车辆采用。目前臂式(shi)(shi)及手动(dong)(机(ji)械式(shi)(shi))玻(bo)(bo)璃(li)升降器为主要(yao)使(shi)用类(lei)型,柔式(shi)(shi)玻(bo)(bo)璃(li)升降器的(de)应(ying)用尚限于引进车型,而电动(dong)式(shi)(shi)玻(bo)(bo)璃(li)升降器应(ying)用较少。
电动玻璃(li)升降(jiang)器(qi)在(zai)国(guo)(guo)外中(zhong)高档车(che)(che)上应(ying)用已(yi)很普通,由于(yu)其(qi)结构(gou)复杂、成本高、且(qie)国(guo)(guo)内小型电机产品(pin)性能不稳定,故目前(qian)在(zai)我(wo)(wo)国(guo)(guo)汽车(che)(che)产品(pin)中(zhong)应(ying)用尚少。可以预见,随着我(wo)(wo)国(guo)(guo)汽车(che)(che)设计、制造(zao)水(shui)平的提(ti)高,电动玻璃(li)升降(jiang)器(qi)将越(yue)来(lai)越(yue)多地应(ying)用于(yu)汽车(che)(che)产品(pin)。
目前我国(guo)汽车(che)玻璃升降(jiang)器产(chan)品的主要(yao)发(fa)展方(fang)向:
1.改进(jin)产品制(zhi)造质量,提高使用可靠性。
2.提高零(ling)件週用性。
3.减小零件(jian)质量(liang),使结构更加(jia)紧凑。
4.提高软轴式(shi)玻璃升降(jiang)器(qi)生产水平。
2.1.1汽车(che)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)的(de)(de)(de)(de)(de)(de)定(ding)(ding)义和类型(xing)中(zhong)(zhong)华人(ren)民(min)共和国(guo)汽车(che)行(xing)业标准QCT626-1999汽车(che)用(yong)(yong)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)技术(shu)条(tiao)(tiao)件》中(zhong)(zhong)对于(yu)(yu)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)是这(zhei)样(yang)定(ding)(ding)义的(de)(de)(de)(de)(de)(de):“玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)是指(zhi)按一(yi)定(ding)(ding)的(de)(de)(de)(de)(de)(de)驱(qu)动(dong)方式(shi)将汽车(che)车(che)窗(chuang)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)沿(yan)(yan)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)导(dao)槽升(sheng)(sheng)(sheng)(sheng)(sheng)起(qi)或下(xia)(xia)降(jiang)(jiang)(jiang)(jiang),并能停留(liu)在任意位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)(de)(de)装置(zhi)(zhi)(zhi)(zhi)(zhi)”。新颁(ban)布的(de)(de)(de)(de)(de)(de)汽车(che)行(xing)业标准QCT29027-91《汽车(che)用(yong)(yong)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)技术(shu)条(tiao)(tiao)件》中(zhong)(zhong)对于(yu)(yu)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)是这(zhei)样(yang)定(ding)(ding)义的(de)(de)(de)(de)(de)(de):“玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)是指(zhi)按一(yi)定(ding)(ding)的(de)(de)(de)(de)(de)(de)驱(qu)动(dong)方式(shi)将汽车(che)车(che)窗(chuang)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)沿(yan)(yan)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)导(dao)槽升(sheng)(sheng)(sheng)(sheng)(sheng)起(qi)或下(xia)(xia)降(jiang)(jiang)(jiang)(jiang),并能停留(liu)在任意位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)(de)(de)装置(zhi)(zhi)(zhi)(zhi)(zhi)”。考(kao)虑到一(yi)些(xie)特殊的(de)(de)(de)(de)(de)(de)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)调(diao)整(zheng)(zheng)装置(zhi)(zhi)(zhi)(zhi)(zhi)(如(ru)某些(xie)轿车(che)可调(diao)开度的(de)(de)(de)(de)(de)(de)三角窗(chuang)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)离、太阳顶窗(chuang)等),似乎应(ying)称其为玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)调(diao)整(zheng)(zheng)器(qi)才更(geng)为确切(qie)。在国(guo)外汽车(che)行(xing)业的(de)(de)(de)(de)(de)(de)有关技术(shu)资料中(zhong)(zhong),玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)的(de)(de)(de)(de)(de)(de)用(yong)(yong)词为Window Regulator其意即(ji)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)调(diao)整(zheng)(zheng)器(qi),或许(xu)由于(yu)(yu)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)的(de)(de)(de)(de)(de)(de)位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)(zhi)调(diao)整(zheng)(zheng)多为上下(xia)(xia)运(yun)动(dong),故通常称之为玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)。各种玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)均(jun)需通过某种形式(shi)的(de)(de)(de)(de)(de)(de)驱(qu)动(dong)机构(gou)以(yi)(yi)实现对玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)运(yun)动(dong)位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)(de)(de)调(diao)整(zheng)(zheng),对于(yu)(yu)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)为上下(xia)(xia)运(yun)动(dong)的(de)(de)(de)(de)(de)(de)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)而言,当玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)上升(sheng)(sheng)(sheng)(sheng)(sheng)时(shi),通过该机构(gou)将玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)提升(sheng)(sheng)(sheng)(sheng)(sheng)至需要(yao)(yao)的(de)(de)(de)(de)(de)(de)位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)(zhi);而玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)下(xia)(xia)降(jiang)(jiang)(jiang)(jiang)时(shi),则可依靠玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)自身(shen)的(de)(de)(de)(de)(de)(de)重力(li)(li)作为动(dong)力(li)(li),此时(shi)驱(qu)动(dong)机构(gou)主要(yao)(yao)起(qi)限位(wei)(wei)(wei)及(ji)减(jian)缓作用(yong)(yong),但由于(yu)(yu)实际上玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)下(xia)(xia)降(jiang)(jiang)(jiang)(jiang)运(yun)动(dong)过程中(zhong)(zhong)需克服与密(mi)封(feng)件(导(dao)槽、封(feng)口胶条(tiao)(tiao)等)间的(de)(de)(de)(de)(de)(de)摩擦、及(ji)传动(dong)机构(gou)中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)阻力(li)(li)等,因此玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)升(sheng)(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)(jiang)器(qi)也起(qi)一(yi)部(bu)分驱(qu)动(dong)作用(yong)(yong),以(yi)(yi)保证车(che)窗(chuang)玻(bo)(bo)(bo)(bo)(bo)(bo)(bo)璃(li)(li)(li)的(de)(de)(de)(de)(de)(de)稳(wen)定(ding)(ding)移动(dong)。
汽车玻(bo)璃(li)升降(jiang)器通(tong)常可(ke)有(you)如下分类:
根据机械升降机构的工作原理不同,电动(dong)玻璃升降器分为3种形式:
绳轮式(shi)(shi)(shi)、叉臂(bei)式(shi)(shi)(shi)、软轴(zhou)式(shi)(shi)(shi)。一般而论,绳轮式(shi)(shi)(shi)电动玻(bo)璃(li)(li)(li)升(sheng)降(jiang)器可用(yong)于各种圆(yuan)弧(hu)玻(bo)璃(li)(li)(li)的(de)车(che)型中(zhong)(zhong),但(dan)由于安(an)装(zhuang)空间要求较大,目(mu)前(qian)主(zhu)(zhu)要用(yong)于玻(bo)璃(li)(li)(li)圆(yuan)弧(hu)较小的(de)中(zhong)(zhong)高档轿(jiao)车(che)和高档面(mian)包车(che)中(zhong)(zhong)又臂(bei)式(shi)(shi)(shi)电动玻(bo)璃(li)(li)(li)升(sheng)降(jiang)器主(zhu)(zhu)要用(yong)于玻(bo)璃(li)(li)(li)圆(yuan)弧(hu)较大的(de)载货汽车(che)、面(mian)包车(che)及中(zhong)(zhong)低档轿(jiao)车(che)中(zhong)(zhong)教轴(zhou)式(shi)(shi)(shi)电动玻(bo)璃(li)(li)(li)升(sheng)降(jiang)器可用(yong)于各种玻(bo)璃(li)(li)(li)圆(yuan)弧(hu)的(de)车(che)型中(zhong)(zhong),但(dan)运行(xing)噪声较大,目(mu)前(qian)主(zhu)(zhu)要用(yong)于玻(bo)璃(li)(li)(li)圆(yuan)孤适中(zhong)(zhong)的(de)面(mian)包车(che)及中(zhong)(zhong)低档轿(jiao)车(che)中(zhong)(zhong)。从技(ji)术(shu)成熟程度、工艺成热程度、运行(xing)噪声、可靠性、通用(yong)性和经济性来分析(xi)这几种结构,一般广为接受的(de)结论如表(biao)2.1所示(shi)。
表2.1几种结(jie)构的玻璃(li)升降(jiang)器的综(zong)合比较
2.1.2常(chang)用的玻璃升降(jiang)器(qi)的结构形(xing)式特点
2.1.2.1臂式玻璃升降器
臂(bei)式(shi)玻璃升(sheng)降器(qi)的(de)传(chuan)动机(ji)构为(wei)(wei)齿轮(lun)(lun)齿板喷合传(chuan)动,除齿轮(lun)(lun)外(wai)其主(zhu)要构件均为(wei)(wei)板式(shi)结构,加工方便,成本低,在目前国内(nei)车辆上使用较为(wei)(wei)普遍。
但(dan)由(you)于其采用悬臂(bei)式支撑(cheng)结构及齿轮(lun)齿板机构,故工作阻力(li)较大。
2.1.2.1.1单臂式玻(bo)璃升降器(qi)
单臂式玻(bo)(bo)璃升降器(见图2-1)的结(jie)构(gou)特(te)点是(shi)只有一个升降肾(shen),结(jie)构(gou)最(zui)简单,但由于升降臂支承点与(yu)玻(bo)(bo)璃质(zhi)心(xin)之间的相对位置经常变化,玻(bo)(bo)璃开降时(shi)会产生倾斜、卡滞,该结(jie)构(gou)只适(shi)用于玻(bo)(bo)璃两侧(ce)为平(ping)行直(zhi)边的情况,使用不(bu)很普適。
我国的BJ1040,N130,CA1090等车(che)型,日本(ben)丰(feng)田及五十铃系列(lie)轻型货车(che)前车(che)门等采用单臂式(shi)玻璃(li)升(sheng)降器(qi)。
2.1.2.1.2双臂式玻璃升降(jiang)器
该(gai)玻璃(li)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)的结构特点是具有两个升(sheng)(sheng)降(jiang)(jiang)(jiang)臂(bei),依(yi)两臂(bei)的布置方式(shi)又分为平行(xing)臂(bei)式(shi)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)(见图(tu)2-2)和交叉(cha)臂(bei)式(shi)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)(见图(tu)2-3),与单臂(bei)式(shi)玻璃(li)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)相比,双臂(bei)式(shi)玻璃(li)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)本身(shen)可保证玻璃(li)平行(xing)升(sheng)(sheng)降(jiang)(jiang)(jiang),提升(sheng)(sheng)力也比较(jiao)(jiao)大。其中(zhong)交叉(cha)臂(bei)式(shi)玻璃(li)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)支(zhi)承宽度较(jiao)(jiao)大,故运动比较(jiao)(jiao)平稳,被普遍采用,而平行(xing)臂(bei)式(shi)玻璃(li)升(sheng)(sheng)降(jiang)(jiang)(jiang)器(qi)(qi)(qi)(qi)(qi)结构相对比较(jiao)(jiao)简单、紧凑,但由(you)于支(zhi)承宽度较(jiao)(jiao)小(xiao),工(gong)作载(zai)荷(he)变化(hua)较(jiao)(jiao)大,因而运动平稳性不(bu)如前者。
等;采用交叉臂式玻(bo)璃升降器的(de)车(che)(che)型(xing)(xing)比(bi)较多,有(you)LZW1010,SC1010。BJ10410,N1061,sxz1035W,EQ1141G、金杯轻(qing)(qing)型(xing)(xing)客车(che)(che),日本(ben)丰田、五十(shi)铃轻(qing)(qing)型(xing)(xing)货车(che)(che),三菱轻(qing)(qing)型(xing)(xing)客车(che)(che)等。
2.1.2.2柔式玻璃升降器(qi)
柔(rou)式玻璃升(sheng)降器(qi)的(de)(de)传(chuan)动(dong)机构(gou)为齿轮软轴(zhou)啮合(he)传(chuan)动(dong),具有“柔(rou)式”的(de)(de)特点,故其设(she)置、安装都比(bi)较(jiao)灵活方便,结(jie)构(gou)设(she)计也比(bi)较(jiao)简捷(jie)且自身结(jie)构(gou)紧凑,总体质量轻。由于提升(sheng)轴(zhou)提升(sheng)力作用线(xian)的(de)(de)相对位置是(shi)固定的(de)(de),可保(bao)证与玻璃质心的(de)(de)运(yun)动(dong)轨(gui)迹始(shi)终重合(he)(或平行(xing))放能很好的(de)(de)保(bao)证玻璃平稳移(yi)动(dong)。
2.1.2.1绳(sheng)轮式玻璃升降器(qi)
图2-4为用(yong)(yong)于(yu)(yu)桑塔纳轿(jiao)(jiao)车的绳(sheng)(sheng)轮(lun)式玻璃升(sheng)降(jiang)器(qi)的结构简(jian)图。该升(sheng)降(jiang)器(qi)以为运动(dong)软轴,靠两(liang)个滑轮(lun)定位,通过(guo)小(xiao)齿(chi)(chi)轮(lun)与扇形齿(chi)(chi)轮(lun)的嗜合,聚动(dong)固联于(yu)(yu)扇形齿(chi)(chi)轮(lun)的带(dai)轮(lun),从而(er)带(dai)动(dong)钢丝绳(sheng)(sheng),钢丝绳(sheng)(sheng)的松(song)紧度可利用(yong)(yong)张紧轮(lun)进行调节。该升(sheng)降(jiang)器(qi)所(suo)用(yong)(yong)零件少(shao),自身质(zhi)量(liang)轻,便(bian)于(yu)(yu)加工(gong),所(suo)占(zhan)空(kong)间小(xiao),常用(yong)(yong)于(yu)(yu)小(xiao)型(xing)轿(jiao)(jiao)车。
图(tu)2-5是(shi)带式玻璃升(sheng)(sheng)降器(qi)的(de)结构简(jian)图(tu)。该升(sheng)(sheng)降器(qi)运(yun)动(dong)(dong)软轴果用塑(su)料穿(chuan)(chuan)孔(kong)带,其(qi)它零(ling)件亦(yi)多采用塑(su)斜制品,从而大大减轻了升(sheng)(sheng)降器(qi)总成(cheng)的(de)自身质量。其(qi)传动(dong)(dong)机构中均涂以洞滑脂,使用过程中无须维护(hu)保养,运(yun)动(dong)(dong)平稳。摇把手柄的(de)位(wei)置(zhi)可(ke)自由(you)布置(zhi),设计、安装和(he)调(diao)整都很(hen)方便,其(qi)耐久性试验可(ke)达25000次。该升(sheng)(sheng)降器(qi)通(tong)过小齿轮与穿(chuan)(chuan)孔(kong)带啮合实(shi)现玻璃升(sheng)(sheng)降器(qi)的(de)运(yun)动(dong)(dong)。
2.1.2.2.3软轴式玻璃升降器
图2-6为(wei)大发车前门软轴式玻(bo)璃升(sheng)降(jiang)(jiang)器结构图。该玻(bo)璃升(sheng)降(jiang)(jiang)器软轴主体是(shi)由钢(gang)丝(si)(si)绕(rao)成的(de)弹(dan)簧(huang),弹(dan)簧(huang)内(nei)圆穿有多股钢(gang)丝(si)(si)绳,在钢(gang)丝(si)(si)绳上缠绕(rao)高(gao)出表(biao)面(mian)2mm的(de)羊毛,并涂以(yi)润滑脂(zhi),以(yi)降(jiang)(jiang)低齿轮(lun)与弹(dan)簧(huang)啮合时的(de)摩擦力(li)。
在弹(dan)簧(huang)外圈上套有导向管,以(yi)保证弹(dan)簧(huang)式(shi)软轴的运(yun)动(dong)(dong)轨(gui)迹和运(yun)动(dong)(dong)顺畅(chang)。该升(sheng)降器(qi)的特点(dian)是工作可靠(kao)性好,运(yun)动(dong)(dong)平稳(wen),工作噪音小,使用寿命长,但制作技术(shu)比其它柔式(shi)升(sheng)降器(qi)要求高,需(xu)要专门的工艺设备。
2.2电动玻璃升降器(qi)
电(dian)动玻(bo)璃(li)(li)升降(jiang)(jiang)器的操纵机构(gou)是(shi)以直流(liu)电(dian)机代替手动摇把。配装电(dian)动玻(bo)璃(li)(li)升降(jiang)(jiang)器的车(che)(che)(che)辆,车(che)(che)(che)门玻(bo)璃(li)(li)的升降(jiang)(jiang)或调(diao)整(zheng)可由(you)驾(jia)(jia)驶员方便地(di)操纵按键控制,可同(tong)时调(diao)整(zheng),也可分组调(diao)整(zheng)或单独调(diao)整(zheng),操作(zuo)(zuo)非常方便准确,大大提高(gao)了操纵的可靠(kao)性(xing)和驾(jia)(jia)驶员工作(zuo)(zuo)的舒适(shi)性(xing),而(er)且有(you)利于操作(zuo)(zuo)自动化(hua)(例如有(you)些高(gao)级(ji)轿车(che)(che)(che)变速(su)杆换至(zhi)“P”驻车(che)(che)(che)位置(zhi)时,全部(bu)玻(bo)璃(li)(li)会自动关严)。
电动(dong)玻璃(li)升降器(qi)主要由普通机械式(shi)玻璃(li)升降器(qi)的(de)(de)传动(dong)及提(ti)升支承部分、可(ke)逆式(shi)直流电机和减(jian)速器(qi)、控(kong)制开关等组(zu)成。图(tu)2-7为日本(ben)PAJERO越野车(che)的(de)(de)前(qian)车(che)门玻璃(li)升降器(qi),可(ke)选(xuan)装手动(dong)式(shi)或电动(dong)式(shi)玻璃(li)升降器(qi)。
图2-8为(wei)轿车侧三(san)角风窗(chuang)电动调(diao)整(zheng)器(qi),一般三(san)角窗(chuang)的调(diao)整(zheng)变化量比较小,故减速(su)器(qi)的减速(su)比较大,以保证三(san)角窗(chuang)适宜(yi)的调(diao)整(zheng)转动速(su)度,便于调(diao)整(zheng)控制。
图(tu)2-9为后门窗(chuang)电动(dong)寂璃升降器(qi)的结构简(jian)图(tu),它常用(yong)于(yu)商用(yong)汽车,其中的保险(xian)开(kai)关(guan)用(yong)于(yu)控(kong)制(zhi)玻璃升降的极限位置。
由于(yu)玻(bo)璃(li)(li)升(sheng)降(jiang)(jiang)器开(kai)闭(bi)控制力的(de)(de)(de)大(da)小在不同(tong)的(de)(de)(de)工(gong)(gong)作(zuo)(zuo)环境、不同(tong)使用部位差别很(hen)大(da)A,因此要(yao)求电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)能(neng)适应(ying)某(mou)些特殊工(gong)(gong)况,例如窗玻(bo)璃(li)(li)上附(fu)着雨雪(xue),有灰尘或异物卡滞(zhi)时(shi),玻(bo)璃(li)(li)运动(dong)到极(ji)限(xian)位置时(shi),都将产生较(jiao)大(da)过(guo)载电(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)。因而,用于(yu)汽车电(dian)(dian)(dian)(dian)(dian)动(dong)玻(bo)璃(li)(li)升(sheng)降(jiang)(jiang)器的(de)(de)(de)电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)要(yao)求具有耐过(guo)载的(de)(de)(de)特性(xing),必须设置过(guo)载保(bao)护电(dian)(dian)(dian)(dian)(dian)路。当因某(mou)种原因发生玻(bo)璃(li)(li)卡滞(zhi)或不能(neng)移(yi)动(dong)时(shi)可(ke)自动(dong)切(qie)断(duan)电(dian)(dian)(dian)(dian)(dian)源,避免(mian)电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)烧损。图(tu)2-10为电(dian)(dian)(dian)(dian)(dian)动(dong)玻(bo)璃(li)(li)升(sheng)降(jiang)(jiang)器电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)的(de)(de)(de)工(gong)(gong)作(zuo)(zuo)特性(xing)曲(qu)(qu)线。电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)启动(dong)瞬间(jian),电(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)迅速开(kai)高(一般为额定工(gong)(gong)作(zuo)(zuo)电(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)的(de)(de)(de)2-2。5倍),随后系统进(jin)入工(gong)(gong)作(zuo)(zuo)状态,这时(shi)工(gong)(gong)作(zuo)(zuo)电(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)(约5A)大(da)大(da)低(di)于(yu)启动(dong)电(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu),故曲(qu)(qu)线开(kai)始(shi)阶段是陡(dou)然下降(jiang)(jiang)的(de)(de)(de)。由于(yu)正(zheng)常工(gong)(gong)作(zuo)(zuo)负荷较(jiao)低(di),且比较(jiao)平稳,所以工(gong)(gong)作(zuo)(zuo)过(guo)程曲(qu)(qu)线近似为一水(shui)平直线,当达(da)到玻(bo)璃(li)(li)运动(dong)极(ji)限(xian)位置时(shi),电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)处于(yu)拘束状态(传动(dong)机(ji)(ji)(ji)构受阻),电(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)再(zai)次迅递升(sheng)至蜂值,此时(shi)需及时(shi)切(qie)断(duan)电(dian)(dian)(dian)(dian)(dian)源,使电(dian)(dian)(dian)(dian)(dian)机(ji)(ji)(ji)停止工(gong)(gong)作(zuo)(zuo)。
电(dian)(dian)(dian)动(dong)玻璃升(sheng)(sheng)降器一般采用可逆(ni)式直流(liu)电(dian)(dian)(dian)机,工(gong)作电(dian)(dian)(dian)压12 v,工(gong)作电(dian)(dian)(dian)流(liu)5A,约(yue)束(shu)电(dian)(dian)(dian)动(dong)玻璃升(sheng)(sheng)降器主要由电(dian)(dian)(dian)动(dong)机、机械升(sheng)(sheng)降机构(gou)和(he)控制(zhi)系统三大部(bu)分组成。3种结(jie)构(gou)的(de)电(dian)(dian)(dian)动(dong)玻璃升(sheng)(sheng)降器的(de)结(jie)构(gou)比较如下。
2.2.1、交叉臂式电动玻璃升降器
结(jie)构特点(dian):电(dian)(dian)动(dong)(dong)机驱动(dong)(dong)小齿轮带动(dong)(dong)齿扇转动(dong)(dong),通(tong)过(guo)交叉(cha)臂(bei)(bei)(bei)的杠(gang)杆带动(dong)(dong)玻(bo)璃(li)(li)(li)托架上下(xia)运动(dong)(dong),完成玻(bo)璃(li)(li)(li)在导轨中的上下(xia)移动(dong)(dong),交叉(cha)臂(bei)(bei)(bei)式电(dian)(dian)动(dong)(dong)驳璃(li)(li)(li)升(sheng)(sheng)降(jiang)器由电(dian)(dian)机、减速器和(he)交叉(cha)臂(bei)(bei)(bei)三部件构成(见图2-11)交叉(cha)臂(bei)(bei)(bei)部件与(yu)手(shou)动(dong)(dong)交叉(cha)臂(bei)(bei)(bei)式玻(bo)璃(li)(li)(li)升(sheng)(sheng)降(jiang)器相同,均为1-3mm厚度(du)的钢板(ban)冲(chong)压件。这种升(sheng)(sheng)降(jiang)器的优点(dian)是强度(du)高,加工方便(bian),玻(bo)璃(li)(li)(li)升(sheng)(sheng)降(jiang)运动(dong)(dong)时(shi)平稳性好。缺点(dian)是较其它(ta)型的电(dian)(dian)动(dong)(dong)玻(bo)璃(li)(li)(li)升(sheng)(sheng)降(jiang)器重(zhong)量大。
应(ying)用(yong)(yong)范(fan)围在各种四(si)轮汽车上(shang)均得(de)到(dao)广泛(fan)地(di)应(ying)用(yong)(yong),但(dan)是在豪华型(xing)和高速(su)型(xing)轿车上(shang)很少使用(yong)(yong)。
2.2.2、绳轮式(shi)电动(dong)玻璃升降器
结构特点:绳(sheng)轮式(shi)电(dian)(dian)动玻璃(li)升(sheng)降墨(mo)是由(you)电(dian)(dian)动机(ji)、减速(su)器(qi)、钢(gang)(gang)丝绳(sheng)、导向(xiang)板和玻璃(li)安装托架(jia)等零(ling)部(bu)件组成(cheng)(见图(tu)2-12),钢(gang)(gang)丝绳(sheng)部(bu)件与(yu)手(shou)动钢(gang)(gang)丝绳(sheng)式(shi)玻璃(li)升(sheng)降器(qi)相同。安装时门窗(chuang)玻璃(li)固定在玻璃(li)安装托架(jia)上,玻璃(li)导向(xiang)槽与(yu)钢(gang)(gang)丝绳(sheng)导向(xiang)板平行,开(kai)启电(dian)(dian)动机(ji),由(you)电(dian)(dian)动机(ji)带动减速(su)器(qi)输出动力,拉(la)动钢(gang)(gang)丝绳(sheng)移动玻璃(li)安装托架(jia),迫使(shi)门窗(chuang)玻璃(li)作(zuo)上升(sheng)或(huo)下降的直线运(yun)动。
这种(zhong)升降器的(de)优点是:零件少(shao),重量轻,结构简单,安装位置(zhi)可调整,缺点是:安装时(shi)(shi)必(bi)须调整销丝绳导向板的(de)位置(zhi),使其与(yu)窗上的(de)玻璃导向槽平行(xing)。否则(ze),玻璃运动(dong)时(shi)(shi),易产生玻璃与(yu)导向槽卡住现(xian)象。
应用(yong)范围:主要用(yong)于轿车(che),其(qi)它汽(qi)车(che)很少使(shi)用(yong)。
2.2.3、软轴式电动玻璃升降器(qi)
结(jie)构(gou)(gou)特点(dian):电(dian)动(dong)(dong)(dong)(dong)机(ji)(ji)驱动(dong)(dong)(dong)(dong)小齿轮旋转(zhuan),并带动(dong)(dong)(dong)(dong)软(ruan)(ruan)(ruan)轴(zhou)(zhou)(zhou)(zhou)在轴(zhou)(zhou)(zhou)(zhou)套(tao)内滑动(dong)(dong)(dong)(dong),从而使玻(bo)(bo)璃(li)托(tuo)架在导轨上下运动(dong)(dong)(dong)(dong),完成玻(bo)(bo)璃(li)升降(jiang)之目的,软(ruan)(ruan)(ruan)轴(zhou)(zhou)(zhou)(zhou)式电(dian)动(dong)(dong)(dong)(dong)玻(bo)(bo)璃(li)升降(jiang)器由电(dian)机(ji)(ji)、减速器和软(ruan)(ruan)(ruan)轴(zhou)(zhou)(zhou)(zhou)部(bu)件(jian)组(zu)成(见图2-13),软(ruan)(ruan)(ruan)轴(zhou)(zhou)(zhou)(zhou)部(bu)件(jian)与手动(dong)(dong)(dong)(dong)软(ruan)(ruan)(ruan)轴(zhou)(zhou)(zhou)(zhou)式玻(bo)(bo)璃(li)升降(jiang)器相(xiang)同。这种(zhong)升降(jiang)器的优点(dian):是(shi)零件(jian)少,结(jie)构(gou)(gou)简单,工(gong)作(zuo)平(ping)稳,无噪音(yin),安装(zhuang)位置(zhi)可调整。缺点(dian)是(shi):软(ruan)(ruan)(ruan)轴(zhou)(zhou)(zhou)(zhou)系由多(duo)股钢丝(si)绳外套(tao)螺旋弹赞组(zu)成,在多(duo)股钢丝(si)绳上夹有的绒毛,制造工(gong)艺较复杂。
应(ying)用范围:各种汽车均可采用。
综上(shang)所述3种(zhong)电(dian)动玻(bo)(bo)璃(li)升(sheng)(sheng)降(jiang)(jiang)器(qi)的(de)结构(gou)(gou)(gou)情况,可(ke)知:电(dian)动玻(bo)(bo)璃(li)升(sheng)(sheng)降(jiang)(jiang)器(qi)主要由电(dian)动机(ji)、机(ji)械升(sheng)(sheng)降(jiang)(jiang)机(ji)构(gou)(gou)(gou)和(he)控制系统三大部分(fen)组成。电(dian)动玻(bo)(bo)璃(li)升(sheng)(sheng)降(jiang)(jiang)器(qi)结构(gou)(gou)(gou)的(de)关(guan)键(jian)是电(dian)动机(ji)和(he)减速器(qi),这两者是组装(zhuang)成一体(ti)的(de),其中电(dian)动机(ji)采(cai)用可(ke)逆(ni)性(xing)永磁直流电(dian)动机(ji),电(dian)动机(ji)内有两组绕向(xiang)不(bu)同的(de)磁场(chang)线圈,通过开关(guan)的(de)控制可(ke)做正转(zhuan)和(he)反转(zhuan),也就是说可(ke)以控制门窗玻(bo)(bo)璃(li)的(de)上(shang)升(sheng)(sheng)或下(xia)降(jiang)(jiang)。
电动(dong)(dong)玻璃(li)升(sheng)降(jiang)器(qi)(qi)(qi)的(de)(de)构成,它等于同型手动(dong)(dong)玻璃(li)升(sheng)降(jiang)器(qi)(qi)(qi)加上电机和减速器(qi)(qi)(qi)三部分的(de)(de)总成,故安装手动(dong)(dong)玻璃(li)升(sheng)降(jiang)器(qi)(qi)(qi)的(de)(de)汽车,配装相应的(de)(de)电机和减速器(qi)(qi)(qi)后,即可改(gai)造(zao)为电动(dong)(dong)玻璃(li)升(sheng)降(jiang)器(qi)(qi)(qi),国外汽车维修站早已(yi)开展此项(xiang)业务。
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